A step-by-step guide to seed blockage sensor installation
It can be difficult to first of all chose a seed blockage sensor, taking into account compatibility and other factors. However then you still have to install the device, in this blog we aim to break down all the steps and make it as easy as possible for you to understand how to fit your own!
Considerations When Choosing Your Seed Blockage Sensor
There is one main consideration you need to take into account when choosing a seed blockage sensor. This is compatibility. Whether it is compatibility with your machine or with any precision agriculture systems you use, it is paramount that you consider this. This is because with compatible parts you can greatly increase the effectiveness of your sensor as it will be able to provide even more information, which you are able to use to improve efficiency.
Here at AS Communications, we provide you access to market-leading seed blockage & counting sensors and our friendly team of experts are more than happy to help you with any questions you might have!
Pre-installation Preparations
Before you begin to install a seed blockage sensor you will need to make a few preparations and carry out a handful of checks. These include ensuring your equipment is compatible with the intended sensor. As well as this you will need to gather a couple of tools and materials for the seed blocker sensor installation. These include a drill, some cable ties and a saw to cut the pipes.
Installation
Once you have a compatible seed blocker it is time to install it, this is something that will require some careful thought.
1. Mounting the Sensor Bracket
When it comes to mounting the sensor bracket you will need to consider the optimal position for the sensor. When choosing, consider the type of seeder you are installing the sensor to as this does play a role in the optimal location. For a seeder with a manifold, you will want to locate it within an inch of the manifold. However, for those without a manifold somewhere close to the metering unit is recommended except for those seeders where splitters are used.
2. Ensure that the Attachment is Secure
It is very important that your sensor is attached securely. This is because if the sensor is not securely attached it will not accurately detect any blockages as it has become misaligned. This could lead to it providing false readings or falsely alarming you of a blockage when there isn’t one. Furthermore due to the vibration of the machine if it’s not securely fastened it could get damaged again compromising the performance of the sensor.
3. Wiring and Connectivity
Once your seed blockage sensor is in place you will need to connect it to the control unit, again whilst doing this it is important to bear in mind longevity. Therefore we recommend securing the wires with cable ties, to ensure that they are firmly in place.
4. Powering Up the System
You will need to configure the power source for your sensor, this involves ensuring that your sensor is receiving the correct voltage from a reliable power source. A reliable power source can come in the form of a battery or the machine itself both are good options, batteries work best for sensors that are harder to get electrical connections to. To ensure optimal performance make sure to read the manufacturer’s specifications and guidelines.
5. Calibration Process
The calibration process involves configuring the sensor to work under the specific conditions of your machine or system. Again, this is another important step for the accuracy of the sensor. You will want to ensure that the sensor can recognise both a clear seed flow and any blockages, as you do this you are likely to have to adjust the sensitivity. Calibration is an ongoing process, recalibrating the sensor helps to maintain its usefulness and effectiveness.
For calibrating, you will want to:
- Read the manufacturer’s manual
- Ensure proper installation (all the steps prior will ensure this)
- Initialise/start the sensor
- Set the sensor to the “No blockage” condition
- Simulate a blockage
- Adjust the sensitivity of the sensor to ensure it only reports on real blockages
- Test the calibration
- Adjust again
- Confirm the calibration
6. Integrating with Precision Agriculture Systems
Integration with precision agriculture systems can enhance planting efficiency, reduce operational downtime, and improve field management. By using primary data, farmers can detect issues which they are personally facing earlier allowing them to account for this and make changes to improve crop yields and address any issues. However, something to consider is the compatibility of your sensor with these systems hence this consideration should be something you think about when buying your seed blockage sensor.
